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Steam generators play an important role in the food industry

Steam generator plays an important role in the food industry, such as distillery, meat factory, milk processing plant, beverage factory and other food industry in the production of multiple links can be used to steam generator.

The steam generator is mainly used in the distillation, extraction, sterilization, drying, curing and other processes in the process of food processing. It uses high temperature steam to cook, dry and sterilize food at high temperature.

Xinda steam generator is environmentally friendly steam generator, thermal efficiency up to 95%, 3-5 minutes can produce a lot of steam. Just pass the high temperature steam produced by the steam generator into the mechanical equipment, and use the high temperature and high pressure steam to bring heat food processing. Our products sold to the United States, Singapore, Germany and other more than 100 countries and regions.

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Matters needing attention in biomass steam boiler ash removal

⒈ When the boiler is running, ash cleaning should be carried out once a day, open the boiler ash cleaning port, and remove the ash accumulation in the combustion chamber; Especially some large pieces of ash after burning, should be often timely removal, otherwise it will seriously affect the normal combustion of the boiler, and will increase the consumption of fuel.

2.After a week of operation of the boiler, the (waste heat recovery)ash removal tank shall be cleaned.

3. After one month of operation, all parts of the boiler should be checked. Instruments, valves, flanges and other places should be repaired if there is leakage, the water level probe should be removed and descaled, and the dirt inside the water level glass tube should also be cleaned, and check whether the smoke box is tightly sealed.

4. Boiler operation every 3-6 months, the boiler should be stopped for comprehensive inspection and maintenance. In addition to the above work, the following work should be carried out:

(1) Open each furnace door and cleaning mouth, check the smoke pipe, and remove the soot inside the pipe;

(2) Remove the scale and mud inside the drum, and rinse with clean water;

(3) Check the inside and outside of the boiler, such as the pressure part of the weld, there is no corrosion inside and outside the steel plate, if found to have serious defects should be repaired immediately, if the defect is not serious, can not be left to repair the next shutdown, if found suspicious, should be eliminated in time.

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Blowdown of steam generator

Usually, raw water contains minerals, which will precipitate after entering the steam generator for vaporization, which may cause damage to the steam generator and cause safety accidents in serious cases. So must ensure the furnace water quality. When the quality of the furnace water exceeds the specified value of the water quality standard, it is necessary to carry out blowdown, generally a blowdown per class

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There are two types of gas steam boiler stops

According to the state of the boiler before and the treatment after the boiler stop, the boiler stop can be divided into the following types:

1.Normal shutdown

When the steam generator stops the furnace normally, first of all, the operating load should be reduced, and then press the stop switch, and then the steam generator automatically stops the boiler according to the program; Start the water pump, add water to the high water level, wait for the steam pressure to drop to 0.3Mpa, and then flush the water table and drain; Finally close the main steam valve; Close the gas supply valve; Cut off the power to the control cabinet.

2.Emergency shutdown

Emergency furnace shutdown is required under any of the following circumstances:

1) When the screen shows “overpressure” and alarms, do not refill the boiler, and immediately stop the furnace and contact the manufacturer to solve the problem before restarting the operation.

2) When the steam generator is in a state of water shortage or dry firing, do not refill water to the boiler, and immediately stop the furnace and contact the dealer or manufacturer to solve the problem before restarting the operation.

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How to choose the most suitable boiler

1. First of all, according to customer application. Steam boilers are produced in steam, mainly used in food factories, chemical plants, hospitals, clothing factories, power stations and other industries. The hot water boiler produces hot water. It is generally used in commercial and home fields such as Winter heating, bathing room, hotel accommodation.

2.The customer requires rated steam capacity(ton/h). Rated evaporation is the amount of water heated into steam per hour by the boilers. This is our boilers selection need to consider the main parameters. Customers calculate the amount of steam required per hour according to the use of the occasion, such as mushrooms need to sterilize 0.2ton/h, to calculate the appropriate amount of steam according to it.

3.Select the appropriate fuel according to the customer’s own situation. Such as African customers, gas/oil is more expensive, you can recommend biomass/wood boilers for customers.

4. The customer needs pressure and temperature, such as mushroom sterilization needs about 100℃, can recommend 0.4mpa boiler to the customer, the customer can adjust the temperature according to demand.

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Hot water boiler for hotels

As we all know, a good hot water supply will directly affect the experience of hotel customers, so the hotel has strict requirements on hot water temperature, heating time and water quality. Hot water boilers heat water to a rated temperature by using the heat energy released by the combustion of fuel. Xinda hot water boiler is equipped with water shortage protection, temperature protection and other protective devices, prevent equipment accidents due to water shortage and high temperature; At the same time with limit low water level protection, in the case of water supply stop will automatically stop working, prevent dry burning caused by electric heating element damage or even burn phenomenon. In addition, hot water boilers also have strict requirements on water quality, we recommend that the boiler before water softener. Users can choose biomass, gas, oil, electric hot water boiler according to the fuel needs.

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Application field of steam generator

Steam generator is a mechanical equipment that uses fuel to convert water into steam. Due to the small shape, convenient installation, energy saving and environmental protection, etc., it favored by the majority of customers love and praise. Products are exported to southeast AsiaEuropeNorth America and Oceania and other dozens of countries and regions. it has been widely used in various industries. Here is a brief introduction:

1. Washing and ironing industry: dry cleaning machine, dryer, water washing machine, dehydrator, ironing machine and iron, etc.

2. Paper packaging industry: paper mill, labeling machine, marking machine, etc.;

3. Biochemical industry: fermenter, reaction kettle, sandwich pot, blender, emulsifier, etc.;

4. Brewing industry: winery, white brewery, brewery, etc

5. Food industry: milk sterilization, steaming box, seafood cooking, mushroom edible bacteria sterilization, food factory processing,beverage plants;

6. Other industries: (oil field, car) steam cleaning; Hot water supply for homes, hotels, schools, hospitals.; Bridge, railway and other concrete maintenance; Sauna room steam supply, bath room water supply, etc.

If you want to know more about product applications, you can contact us.

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Steam generator used for mushroom sterilization

Sterilization is the most important part of mushroom growth. We should provide a good sterile environment for mushroom growth, otherwise it is easy to affect the growth and yield of mushrooms, serious large-scale diseases. So in the process of cultivating mushrooms, sterilization should be carried out.

Use the Xinda steam generators for 3-5 minutes to produce steam, and adjust the temperature to the appropriate temperature for mushroom growth, which can effectively protect the mushroom strains, kill harmful microorganisms, so as to achieve the effect of sterilization.

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Steam generators are used in the brewing industry

Ferment is a very important step in the process of brewing. The most important control temperature for fermentation. The brewing requires constant temperature fermentation, so the temperature control is important. If temperature changes are relatively large, it will have a great impact on the purity and taste of the wine. Constant temperature is difficult to control. But using the Xinda steam generators, it can adjust the temperature when fermentation. Xinda steam generator is automated control, no special person to take care of it. It can produce steam in 5-8 minutes, which is 2-3 times that of traditional brewing fermentation. The thermal efficiency of the steam generator can reach 95%. According to customer reports, the brewing effect of the Xinda steam generators are very good.

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Steam generator is used in the food industry

Steam generator can be used for food heating, cleaning, sterilization and other aspects. We use more traditional gas steam generators, but this traditional heating way is not stable, and preheat more than ten minutes or longer. On the one hand, it takes time; On the other hand, it’s not too environmental protection.

Xinda small automatic electric steam generators, thermal efficiency up to 95%,3-5 minutes can produce a lot of steam. Suitable for use in catering industry, such as catering disinfection heating. It is the hotel standby equipment.