Steam boilers are indispensable core heating equipment in the production of rubber products. They provide stable saturated steam throughout all key processes of rubber, including internal mixing and compounding, open calendering, extrusion molding, vulcanization and curing, rubber compound drying, and mold heating.
Rubber production has high requirements for steam, which demands stable pressure, constant temperature and continuous gas supply. Especially in the vulcanization process, it directly determines the hardness, toughness, wear resistance and finished product qualification rate of rubber products. Large fluctuations in steam pressure can cause products to bubble, deform and be scrapped due to insufficient vulcanization.
Commonly used boiler specifications in the industry: The evaporation capacity is mostly selected as 1 ton, 2 tons, 4 tons, 6 tons, and 10 tons per hour. The common working pressure is 1.0MPa and 1.25MPa. The saturated steam temperature is 180-195℃, suitable for 24-hour continuous production in factories.
The mainstream choice is gas, oil-fired and steam boilers, which feature clean combustion, precise temperature control, low nitrogen and environmental friendliness, as well as worry-free operation. If you want to save on fuel costs, you can choose a biomass steam boiler. Electric steam boilers can be selected for small workshops and explosion-proof workshops.
Essential supporting facilities: fully automatic intelligent control, water softening treatment equipment, pressure stabilizing of steam distribution cylinders, pipeline drainage, and condensate recovery system. This not only ensures balanced and stable steam supply in each workshop but also significantly saves fuel and reduces operating costs. It is equipped with multiple safety protections such as overpressure, low water level and flameout at the same time, meeting the safety standards of special equipment, suitable for the production environment of rubber factory areas, and operates safely, worry-free and durable.