Industry News

Project Address: Spain
Purchase of equipment: DZL
Application field: Wineries
This boiler is a horizontal biomass steam boiler used in wineries. The customer found Xinda Boiler on the Alibaba platform. Based on the customer’s hourly output of distilled wine, calculate the boiler needed at 2 tons per hour. After comprehensive consideration, the customer ultimately chose a horizontal chain 2-ton biomass steam boiler. The customer purchased an additional set of Xinda water softener, which can effectively prevent boiler scaling, filter impurities in water and extend the service life of the boiler. Finally, the boiler departs from the port of Shanghai and is transported by sea to the customer’s location.
Xinda horizontal chain biomass steam boiler features one-button operation, full automation, continuous steam production, and fast distillation and alcohol extraction, which is 2 to 3 times faster than traditional brewing. The steam production speed of brewing with Xinda boilers is fast, and steam can be produced within 5 to 8 minutes, with a thermal efficiency of up to 95%. According to customer feedback, after using Xinda boilers, the brewing quality has been very good.

Steam boilers are irreplaceable core heat source equipment in tomato paste processing plants. All key processes of the entire production line rely on stable saturated steam supply, which directly determines product quality, production capacity, shelf life, and production costs. Without qualified steam supply, the entire production line cannot be put into operation. Its importance is reflected in five dimensions: process, quality, production capacity, hygiene, and cost.
Essential heat sources for production: The entire process, including pre-cooking, enzyme inactivation, concentration, sterilization, and equipment cleaning, all rely on steam. Without a boiler, the production line cannot operate.
Control product quality: The steam temperature is stable, which can preserve the color and consistency of the sauce, prevent layering, blackening and a burnt taste.
Support continuous mass production: During the tomato processing season, production needs to be non-stop for 24 hours. The boiler can continuously supply a large amount of steam to meet the demands of large-scale assembly lines.
Ensuring food safety: High-temperature steam is used to produce sterilized hot water to clean and sterilize pipelines and equipment, preventing sauces from deteriorating and swelling bags.
Save production costs: Compared with electric heating, it consumes less energy. When combined with multi-effect concentration equipment, it can further save fuel expenses.
In conclusion, the steam boiler is not merely a simple heating device but the core process hub of the tomato paste production line. From raw material processing, concentration, sterilization to cleaning and disinfection, the entire process cannot do without steam, which directly affects whether the production line can operate continuously, whether the finished products are qualified, the processing cost of the factory and its market competitiveness. It is the key supporting equipment that is essential and of the highest priority for the establishment of a tomato paste processing factory.

Now, let’s have the editor introduce to you the importance of using electric steam boilers in ovens:

Improving bread quality: Sufficient dry steam makes the bread plump and full, with a bright and crispy crust, reducing cracked and defective products.

Stable batch production: Large steam supply, quick humidification even with frequent door openings, multiple ovens can be shared, and stable production capacity.

Protect the oven and reduce maintenance: Scale formation is concentrated inside the boiler, preventing blockage of the oven’s steam pipeline and extending the oven’s lifespan.

Energy-saving and cost-saving: Centralized steam production has less heat loss, is more energy-efficient compared to built-in steam in ovens, and is easier to maintain.

Facilitating standardized production: Adjustable pressure and water vapor control, stable steam dryness and wetness, and unified baking output standards.

Food hygiene and safety: When paired with softened water, the steam is clean and free of sewage droplets, meeting the requirements for food production.

Electric steam boilers are not merely auxiliary equipment for ovens; they are core supporting devices for achieving stable quality, standardized production, reducing equipment wear and tear, and controlling production costs in mass production baking. Especially in the scenarios of mass production of European-style bread and simultaneous production with multiple ovens, the lack of a stable external electric steam boiler will lead to a series of production problems such as high defect rates, limited production capacity, easy equipment failure, and unstable quality control.

Here is a brief introduction on how to choose a suitable steam boiler for the medical industry:

1.Calculate the tonnage (size)
For sterilization cabinets, beds and laundry room equipment, an additional 20% margin should be reserved based on the maximum simultaneous steam consumption.
For large hospitals, two units (one in use and one as a backup) are provided, while for clinics, a single small boiler is needed.

2. Select fuel
In urban areas, there is natural gas: gas-fired condensing low-nitrogen boilers (the first choice, cost-effective and environmentally friendly)
Outpatient department, no gas: Electric heating boiler (clean, small footprint)
In remote areas without gas: Fuel is only used as a backup and is not recommended as the main force

3. Fixed pressure
Uniformly select a 1.0MPa steam boiler to supply the pure steam generator for sterilizing the instruments.

4. Mandatory accessories (Medical hard requirements)
Boiler steam cannot be directly disinfected and a 316 pure steam generator must be added. It is also equipped with a water softener.

5. Strict safety requirements
High and low water level, overpressure, flameout alarm, fully automatic PLC control, fault alarm.

6. Check the qualifications and after-sales service
It is necessary to have a special equipment production certificate, local after-sales service, and be convenient for emergency repair.

Steam boilers are one of the indispensable equipment in chemical production, running through the entire production process. They play a decisive role in the normal operation of enterprises, product quality, cost control and safe production.
First of all, it is the fundamental guarantee for the core processes of chemical engineering. The vast majority of key processes in chemical synthesis, reactions, distillation, evaporation, drying, etc. rely on steam as the heat source. Only a stable steam supply can keep the production line running continuously. Once the steam supply is interrupted, the entire production facility will be forced to stop.
Secondly, ensure the normal operation of materials and equipment. In chemical production, a large number of media have the characteristics of high viscosity, easy solidification and easy crystallization. Relying on steam tracing can effectively prevent the blockage of pipelines and storage tanks. It can also insulate instruments and valves, ensuring the precise operation of the automatic control system and preventing production abnormalities caused by equipment failures.
Furthermore, it can effectively reduce costs and increase efficiency. Steam has high heat exchange efficiency, uniform heat supply, and lower operating costs compared to other heating methods. Large-scale chemical enterprises can also utilize high-pressure steam to achieve cogeneration of heat and power, realizing the stepwise utilization of energy. Coupled with the centralized steam supply mode, this further reduces equipment investment and operation and maintenance costs.
At the same time, directly control the product quality. The pressure and temperature of steam are easy to precisely control, which can maintain the required working conditions of the process for a long time, reduce reaction fluctuations and the generation of by-products, and ensure the stability of product performance and the compliance of the qualification rate.
Finally, it concerns safety production and environmental protection compliance. A boiler and pipeline system that operates in a standardized manner can avoid safety hazards such as material pressure build-up, pipeline freezing and blockage, and medium leakage. Low-emission and environmentally friendly boilers can also meet the strict environmental protection standards of the chemical industry and help enterprises produce in compliance.

First of all, we first understand the difference between steam generators and boilers, steam generators are small inspection free boilers, working principle and boilers, are the use of energy (fuel and other energy) to heat water to produce steam mechanical equipment. The pressure of the steam generator is small, small and convenient, and will not take up too much space. Secondly, the steam generator is relatively low in cost compared to the boiler, and it will not cause too much economic pressure for small businesses and users.
Xinda steam generator adopts intelligent control system, automatic operation, automatic water supply, low pressure automatic work, high pressure automatic stop, safe and reliable, saving time and labor.

Steam boiler heating can maintain a constant temperature in the pens, reduce frostbite and cluster casualties among livestock and poultry, and increase the survival rate. Suitable temperature can accelerate growth, save feed and reduce the incidence of diseases at the same time. It has a large heat supply and is suitable for large-scale breeding, ensuring the stable operation of breeding production.

Ensure the survival of livestock and poultry
Low temperatures can easily cause frostbite in young children and casualties due to clustering and squeezing. Stable heating can significantly reduce the mortality rate.

Improve growth efficiency
Under suitable temperatures, livestock and poultry eat normally, grow fast, have a short marketable cycle, and reduce feed consumption.

Reduce the occurrence of diseases
The temperature in the pen is stable with a small temperature difference, which can effectively resist respiratory and gastrointestinal diseases and reduce the need for medication.

Adapt to large-scale breeding
The steam boiler provides sufficient heat supply and has a wide coverage area. Multiple pens can be centrally heated, which is worry-free and labor-saving.

Energy conservation and cost reduction
The condensate water is recycled and reused, resulting in less heat loss and lower long-term operating costs.

The environment is controllable
Unaffected by the weather, it maintains a constant temperature throughout the four seasons, ensuring stable and uninterrupted breeding production.

The core advantages of using steam boilers for school heating
School heating is characterized by concentrated time periods, large load fluctuations, high safety requirements, and the need to take into account hot water supply. Steam boilers have strong adaptability, and their main advantages are as follows:

It features a fast heating rate, meeting the demands of centralized heating
The steam temperature is high. After startup, it heats up quickly and can meet the large-scale heating needs of teaching buildings, dormitories and canteens in a short time. It is suitable for the school’s daily routine where heating is concentrated in the morning, at noon and in the evening and the load is low at night. It can be started and stopped flexibly and respond quickly.

2. Multi-functional in one machine with high comprehensive utilization rate
Steam boilers not only provide heating but also meet various heating demands of schools
Supply domestic hot water (for bathing and washing in dormitories)
Meet the needs of steaming rice, disinfection and boiling water supply in the cafeteria
It meets the needs of drying clothes in dormitories/classrooms and providing heating for houses
One system can replace multiple sets of equipment, making investment and operation and maintenance more economical.

3. Uniform heating and high comfort level
Steam is converted into hot water for heating through a heat exchanger, with stable temperature and controllable pressure, avoiding local overheating or lack of heat. It is suitable for areas where people are present for a long time, such as classrooms, dormitories and offices, and provides a comfortable feeling.

4. Safe and stable, suitable for the dense crowds on campus
Mature industrial technology, multiple protections such as pressure, water level, over-temperature and flameout, reliable operation.
It can be equipped with a fully automatic control system to reduce human operational errors and is suitable for on-duty management by logistics personnel.

5. Compatible with multiple fuels and controllable operating costs
It can be selected based on local policies and energy conditions:
Natural gas/liquefied gas (Clean, environmentally friendly, and emission-compliant)
Biomass pellets (with lower costs in some areas
Electric heating (no emissions, small footprint
It can meet the requirements of strict environmental protection review and simple operation and maintenance in schools.

6. The pipeline network has strong adaptability and is convenient for renovation
The steam transmission pressure is high, and the heat loss during long-distance transmission is small, making it suitable for schools with large campus areas and scattered buildings.
The renovation of the existing heating pipeline network is of low difficulty and can be compatible with the terminal equipment such as radiators, fan coil units and floor heating.

The steam boiler heats up quickly and starts and stops flexibly, which is very suitable for the school’s centralized heating schedule. It can serve multiple purposes with one machine, simultaneously meeting the demands for heating, domestic hot water, cooking in the cafeteria and disinfection, etc. The heating is stable and uniform, with a long delivery distance, suitable for large campus areas. It is also safe and reliable, highly automated, easy to operate and maintain, and economical and environmentally friendly.

Uniform heating enhances the quality and yield of the wine
Steam constant-temperature heat exchange ensures thorough steaming and gelatinization without local charred. The fermentation and distillation temperatures are stable, resulting in a pure taste and harmonious aroma of the liquor, effectively increasing the yield of liquor.

The temperature and pressure are precisely controllable
The temperature and pressure of saturated steam are adjustable, perfectly meeting the temperature requirements of various processes such as raw material cooking, saccharification, constant temperature for fermentation, distillation, sterilization, and koji making, with strong process stability.

High-temperature sterilization has a good effect
High-temperature steam can thoroughly sterilize fermentation tanks, pipelines, wine steamers and wine storage equipment, inhibit the growth of miscellaneous bacteria and acetic acid bacteria, prevent the rancidity and deterioration of wine, and meet the requirements of food production
Hygiene standards.

The heat source is clean and does not contaminate the wine body
Steam is used for indirect heating, without open flame smoke or exhaust gas odors coming into contact with the fermented grains. It is clean and hygienic, and does not affect the flavor and quality of the Baijiu.

The gas supply is stable and suitable for continuous production
It can provide continuous and stable steam supply for 24 hours, which is suitable for the non-stop shift production of wineries. It has strong adaptability to load fluctuations and will not delay the production progress.

High automation, worry-free and safe
Fully automatic operation, intelligent pressure and temperature control, equipped with overpressure, water shortage and alarm interlock protection. Simple operation, low failure rate, ensuring safe production.

In conclusion, the steam boiler is one of the indispensable equipment in a brewery. The steam boiler heats evenly and precisely controls the temperature, ensuring the stability of the brewing process, improving the quality and yield of the wine. The high-temperature sterilization is clean and hygienic, effectively preventing the wine from deteriorating and turning sour.
This multi-functional machine covers the entire process from cooking, distillation, disinfection to heating. It provides stable gas supply for continuous production, is energy-saving and consumption-reducing, safe and environmentally friendly, and meets the environmental assessment requirements of wineries.

Steam boilers are indispensable core heating equipment in the production of rubber products. They provide stable saturated steam throughout all key processes of rubber, including internal mixing and compounding, open calendering, extrusion molding, vulcanization and curing, rubber compound drying, and mold heating.
Rubber production has high requirements for steam, which demands stable pressure, constant temperature and continuous gas supply. Especially in the vulcanization process, it directly determines the hardness, toughness, wear resistance and finished product qualification rate of rubber products. Large fluctuations in steam pressure can cause products to bubble, deform and be scrapped due to insufficient vulcanization.
Commonly used boiler specifications in the industry: The evaporation capacity is mostly selected as 1 ton, 2 tons, 4 tons, 6 tons, and 10 tons per hour. The common working pressure is 1.0MPa and 1.25MPa. The saturated steam temperature is 180-195℃, suitable for 24-hour continuous production in factories.
The mainstream choice is gas, oil-fired and steam boilers, which feature clean combustion, precise temperature control, low nitrogen and environmental friendliness, as well as worry-free operation. If you want to save on fuel costs, you can choose a biomass steam boiler. Electric steam boilers can be selected for small workshops and explosion-proof workshops.
Essential supporting facilities: fully automatic intelligent control, water softening treatment equipment, pressure stabilizing of steam distribution cylinders, pipeline drainage, and condensate recovery system. This not only ensures balanced and stable steam supply in each workshop but also significantly saves fuel and reduces operating costs. It is equipped with multiple safety protections such as overpressure, low water level and flameout at the same time, meeting the safety standards of special equipment, suitable for the production environment of rubber factory areas, and operates safely, worry-free and durable.